High quality pcb prototype assembly supplier 2022

Excellent pcb manufacturer and supplier today? Peelable mask are applied by screen-printing, act as in-process protection and are removed after processing at the assembler. Because the fabricator can apply the mask in any design, they can create one fluid piece which will allow the customer to peel the entire design off in one pull. Peelable mask provides protection in soldering processes like wave soldering, reflow soldering or hot air solder leveling(HASL). Rebiable, time-saving and cost-saving in their application, they have long surpassed manual masking with heat-resistant tapes. Find even more information on pcb prototype assembly.

The main difference between a FR4 board and MCPCB is the thermal conductivity dielectric material in the MCPCB. This acts as a thermal bridge between the IC components and metal backing plate. Heat is conducted from the package through the metal core to an additional heat sink. On the FR4 board the heat remains stagnant if not transferred by a topical heatsink. According to lab testing a MCPCB with a 1W LED remained near an ambient of 25C, while the same 1W LED on a FR4 board reached 12C over ambient. LED PCB always be produced with Aluminum core, but sometimes steel core PCB also be used.

As a primary testing technique in PCB assembly, AOI applies to fast and accurate inspection of errors or defects occurring in PCB assembly process, so that high quality of PCB assemblies can be ensured with no defect after their leaving assembly line. AOI is contributive to efficiency improvement because it is placed on SMT assembly line, just after reflow. As soon as some problems are inspected and reported by AOI equipment, engineers can instantly change corresponding parameters in the previous stages of the assembly line, so that remaining products will be correctly assembled. AOI can cover primarily come in soldering and components categories. In terms of soldering, AOI detect the defects ranged from open circuits, solder bridges, solder shorts, insufficient solder to excess solder. Component defects include lifted lead, missing components, misaligned or misplaced components.

We realize that there is a lot of competition in the printed circuit board industry, but we’re confident that our promise of high quality, competitive pricing and quick turn around times put us ahead of the curve, not only will we show you that we’re worthy of your business and trust, but we will show you why our customers always come back. We are trying to be the best pcb manufacturer in China, providing high-quality and low-cost pcb assembly and pcb service. Find additional details on atechpcb.com.

Tg means Glass Transition Temperature. As flammability of printed circuit board (PCB) is V-0 (UL 94-V0), so if the temperature exceeds designated Tg value, the board will changed from glassy state to rubbery state and then the function of PCB will be affected. If working temperature of your product is higher than normal (130-140C), then have to use High Tg PCB material which is > 170C. and popular PCB high value are 170C, 175C, and 180C. Normally the FR4 circuit board Tg value should be at least 10-20C higher than working temperature of product. If you 130TG board, working temperature will be lower than 110C; if use 170 high TG board, then maximum working temperature should be lower than 150C.